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Hello everybody, welcome to the Fire Science Show.
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The science of construction, civil engineering, is a very interesting one.
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My mentor at the Building Research Institute, Professor Czonesky, used to say that we often do focus on our research on discovering why something works, not necessarily inventing new things, and this is true for the construction because you know 100 years ago they didn't have finite element method, they did not have your codes, but yet they were building buildings, many of which are still standing till this day.
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And discovering why that is came later.
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And in this case it it kind of continues.
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I remember a few years ago we were been doing with OFR a very big experimental project on timber slabs which had different adhesive used in them.
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And indeed in those experiments you could observe a big difference, big change in performance of the of the ceiling with the different type of adhesive use.
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And and that was quite a surprise to me.
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I was not I have not expected such an obvious measurable outcome of this experiment, yet it happened.
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Now I must say I have not understood why exactly that happened, why exactly there was that big difference, and it appears it was quite an interesting research project to understand why.
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And as you can imagine, today in my podcast I have someone who's been working on the answer of why this measurable difference was observed, and that is Dr.
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Antonela Čolić from the OFR.
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Antonela has just finished her PhD on mass timber and uh the and all the interesting things that happen at the glue line in the cross-laminated timber.
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So in this podcast episode we go very deep into the glue line and we try to answer uh why adhesives work and at what conditions they fail.
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We go into thermal, mechanical, moisture, all the interesting things that that happen into the timber, all powered through the science, all based on scientific research, multiple experiments across the scales.
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I think it's a very interesting episode, I'll bite you have to be warned, it's a little bit more technically difficult because we really go deep into the the glues and uh and technology, but well, if I have one chance to do an episode about at his in the fire science show, let it be a good one.
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So let's spin the intro and jump into the episode.
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Welcome to the Firescience Show.
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My name Wojciech Wegrzynski, and I will be your host.
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This episode is brought to you in partnership with OFR Consultants, the UK's leading independent fire engineering consultancy.
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With a multi-award-winning team and offices across the country, OFR are experts in fire engineering committed to delivering pre-eminent expertise to protect people, property, and the planet.
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Start your journey with OFR and help shape the future of fire engineering.
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Hello, everybody.
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I'm joined today by Antonela Čolić from the OFR Consultants.
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Hello, Antonela.
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Hey, hi, Wojek.
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I'm very happy to have you in the podcast and I'm thankful that you've agreed to discuss your very recent PhD.
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Congratulations.
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Thank you.
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Thank you.
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Thanks.
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And uh I really want to talk about the lamination today in a relationship with the CLT and structural timber in general.
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And I'm kind of stressed because I don't, I'm not even sure if I'm supposed to use the word lamination in this interview.
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So am I am I allowed to use delamination in here?
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Uh yeah, we were gonna call it lamination, but it's heat-induced delamination.
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Okay, what's the Kvet?
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So the delamination is the one that we actually use in the ambient conditions, and when we test products for the detachment of the bond line due to the environmental conditions, which is drying and heating in normal, I mean like everyday drying and heating.
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And then heat-induced one is due to the presence of external heating sources, fire.
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So those are the elevated temperatures.
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But we can call it for the simplification today, the lamination.
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I think it's just really important to make the distinction at the beginning.
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Yeah, thank you very much because there were some extremely complicated terms uh we started to use to this, uh, which definitely have their merit, and we will definitely go into that merit, but there's also uh power in simplicity, and if everyone calls it lamination, it's lamination for me.
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I do, I do, I do, I do.
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Yeah, yeah.
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Yeah, so it's a very interesting phenomenon.
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Um, can you give me a little bit of background how you've ended up doing this as your uh PhD at the University of Edinburgh?
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Yeah, yeah, yeah.
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I mean, uh to be honest, like it's it's it's a cliche, but like when I was a kid as well, I was always impressed by glue.
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And how can you add a substrate that is completely different, the two things, and then just glue it together?
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And I was like, always thought like that's never gonna work.
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And yeah, I always thought like you have to take your nail and nail your stuff into this.
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It's like it's I I always believe more in mechanical fixing, but yeah, glues for some reason they do work, and then um when COVID happened, I worked on this small literature review with uh with Luke.
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I worked from Croatia, I'm originally Croatian, and I kind of got into the topic then, and then I that was during my IMFSE period, and then I got to do master thesis with Luke.
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So after that, Luke, I'm I'm really glad.
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Uh he asked me whether I want to do a PhD with him, and then we ended up doing a PhD as well together, and it's such an expensive topic that actually we started as one of the future work topics from Felix Wiesner's work.
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So when he graduated, he graduated in 2018, and that's when I started with my IMFC.
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So it was just a continuation of of work.
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Fantastic.
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Well, MFSC that explains a lot.
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Actually, I missed that part in the bio, but here comes the missing puzzle.
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Great, yeah, great.
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And I also had a Felix in the podcast ages ago, eons ago, like 200 episodes ago, we've talked about moisture and know that this is also an important part of your considerations.
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But uh let's let's get into that.
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First, perhaps let's try and settle the difference between the char fall-off and the heat-induced lamination.
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Because I assume those are two different processes, two different manifestations.
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No, no, no, that's very important.
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Clarification, and thanks for asking.
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So the difference is that the heat-induced lamination is the detachment of the pieces of lamella which haven't completely char.
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So that means that the char layer hasn't progressed to the bond line yet, meaning that it happened at the temperatures which are lower than the typical 300 degrees isotherm that we take for the paralysis of wood.
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So that means that you have the reduction of the composite action even before the char has progressed to the bond line.
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Uh, char fall-off is just the char falling off.
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That can happen even in solid timber.
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It can be just small pieces of char that are detached in the matrix of the timber itself.
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So the char fall-off in the glute or CLT or any laminated product, that can happen before the char has reached the bond line, just the char falling off, or when it reaches the bond line, the whole charce falling off or progress the bond line, any any char detachment.
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And the difference is A, when it occurs, and B how it affects structural mechanics.
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So if you have heat-induced lamination, you still do have some mechanical properties preserved of your bond line at the point when you're losing it.
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For the char fall-off, once once the char progresses, you've lost all of your structural capacity.
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Char has no load-bearing property whatsoever.
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So that means that with a heat-induced delamination, you're progressively losing your cross-section, which is really important for residual load-bearing capacity of your structure.
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Well, with char you lose the protective insulative layer, so there's also like consequences of losing that.
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But indeed, it already had no uh structural load-bearing capacity of any sort.
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Um, I think we maybe, maybe should have stepped back a once before to even define the bone line, because like we're we're we're gonna like discuss some very high-level things in a minute.
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Let's define why bone line is important and how does it mechanically affect the properties of your cross-laminated timber at a large scale?
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Is it only to keep the lamellas in place or does it have a bigger role?
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Well, the bone line itself is this interface between timber and adhesive.
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So it's not interface, it's the phase.
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It's it's kind of inter intermixed because it adhesive penetrates timber differently in different regions.
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So there is no this like clear line where you can say, oh, it's just the adhesive failure.
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So when you when you have the failure at the bond line and you have the two pieces of wood in your hands, you will see that on both sides you have some splinters of wood.
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That means that there is this like weird phase in which you had this detachment, meaning that it's very important how your adhesive actually interacts with timber and that it's not only the adhesive, that it's also the timber that you choose for bonding of your element.
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So that's the bond line definition when I ref refer to it as such.
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And uh does it play any role in mechanical response of the timber or just it must in that case?
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Yeah, of course.
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Yeah.
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So the way we design our structure is you you have this composite action, and that means that the element, when it's bonded, it behaves as one unit.
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So it behaves essentially as solid timber.
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So there is no distinction across the cross section.
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And if there is a distinction that is made between the glue laminated timber and cross-laminated timber, where in the crosswise-oriented lamella, they have reduced elastic modulus.
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But in in the glue lam, everything goes in the one direction, all over the lamellas.
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So the the elastic modulus is the same across the cross section.
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But with the bond line, we never, as a structural engineer, I never had to take that into account that the bond line can have, depending on the adhesive choice, different elastic modulus.
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You just take it as the same across the whole timber.
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So in ambient conditions, you say that it plays no role, which adhesive you choose.
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You test the element as a whole.
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But then in the fire conditions, this was already found by Emberly back in the days, I would say five, six years ago, and Jose Torero, bond line, the failure mode in the element, in the structural element changes.
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So if it tests it in the ambient conditions, the failure is in is in timber.
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Once you start heating the element, the failure mode changes and it goes to the bond line.
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So if you put force on your CLT slab in ambient, it will most likely break like a solid timber would.
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Yeah, it yeah, it depends on which product you you test.
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Which engineered wood product you test, yes.
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I don't know how many large CLT structures I've burned, but now I realize I've never crushed one without fire.
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So a non-fire failure is extremely you know uh exotic to me.
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I've never seen it fail without fire.
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It's probably funny to say, but yeah, that that that that's the case.
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But I've seen a lot of char fall-offs and I a lot of uh the lamination.
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So from that perspective, I'm I'm safe to carry on this discussion.
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Um maybe let's cover the adhesives then.
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What types of adhesives are used in this uh in this type of constructions?
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Do they have anything special to them?
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And basically, how how how does that world look like?
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Yeah, yeah.
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So like back in the 50s, we had only glue-laminated timber, which are which which we use usually for beams and columns, and those are the line elements that we use.
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And we used to bond them with usually melamine urea formaldehyde, MUF, and that worked really well for like 40 years.
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But then in the late 1990s, the CLT was patented, and CLT had to use a different type of adhesive.
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And the reason for that is that MUF it cures with the application of heat and the pressure.
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And you can imagine that once you have the larger elements as CLT, you have this big amount of energy that you would need to cure such element, which is opposing to our sustainability idea and the reasons why we are using timber in the first place.
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So our the the new adhesive we came up with is one component polyurethane, and that adhesive it cures with the presence of water, which is naturally within timber.
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So it takes the moisture from the timber itself, and then you apply the pressure.
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So that would go good.
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You have also reduced formaldehyde emission, which was another restriction.
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And then we used the one component polyuretine for for years, but then in the early 2000s, around 2010, we realized that this adhesive doesn't perform that well in fire.
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The reason we figured that out is because we started building more complex and larger mass timber buildings and using more and more CLT.
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So then the research ramped up and we tested more and more products, and we realized that we need to figure out how to deal with this issue of heat-induced delamination, which was now a new phenomena occurring in CLT structures.
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So around 2020, we came up with this new adhesive, new one component polyuretin adhesive, commonly known as HBX.
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And we came up with a new testing method which proved that this adhesive works.
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So everyone now implemented that adhesive, and we were like, okay, fine, we are good.
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But then I spent four years of my PhD trying to figure out what are the conditions under which actually this adhesive works and why is that said.
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Fantastic.
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Sorry, that was like a long, widened answer.
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A really simple question.
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Well, no, no, that that that's that's a good historical like uh like you would expect from someone who just did their PhD on something.
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Like you probably know more about those adhesives than uh the most people in the industry, which which is again expected.
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Thank you, thank you um for that.
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So now let's maybe try how the failure in that bond line may occur.
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So so uh what's the buildup to the uh to the failure and then how how the the failure itself happens?
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So the reasons for failure can be either in intrinsic or extrinsic.
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So intrinsic ones are what is the type of the adhesive you are using, and what is the chemical composition of the adhesive you're using, what is the type of the wood you're using, and what is the morphology between the two.
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So that's everything that's happening, happening on the front of like what is the choice you're making.
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And then you have the extrinsic ones, and those are the external conditions that are applied on your bone line.
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So you have three things that are happening at the same time.
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First one is the thermal penetration.
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So you have the thermal wave passing through and exposing your adhesive and timber naturally to some form of thermal degradation.
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Then you have also the mechanical stresses that are naturally induced due to the load that you applied on your structural element.
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Then you have the thermomechanical effect, which is shrinkage and swelling, which that is induced now.
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And then you have the moisture movement, which is a really important one.
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Due to the presence of pressure gradients and the thermal gradient, you have the movement of this moisture from the heating source towards the bond line.
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So your bond line is at one point, it finds itself in this complex thermohydromechanical state due to the all of this effect, and it's and it's exposed to the complex set of stresses.
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And let's start with the intrinsic ones.
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I'm really interested in the uh compatibility between the glue and the timber.
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So, what can go wrong in there?
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I I the most of CLT I've ever seen was uh spruce.
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Yeah.
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But in in my laboratory, there's a researcher, Dr.
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Pavel Sullich, and he's done a lot of research on locally sourced timber of different types, because you've also mentioned that we need uh CLT.
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Uh you said it between the lines, but we need CLT for sustainability reasons, and I fully uh fully agree with that, though I'm not sure if importing it through the continent from one factory in a very remote location is if that is the essence of sustainability.
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I think the future is like more locally produced CLT.
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I completely agree, yeah.
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Yeah, and I think the companies who are who are doing this also agree because I see the factories popping all over the place.
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Uh that's that's great news as well.
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But anyway, uh Dr.
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Sulik is looking into uh locally sourced timber, different types of timber in in Poland.
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Like I'm not sure if he was testing mechanical response, because that's perhaps where he would observe some differences.
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But in terms of their fire response, it was very interesting to see different.
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But he was making his CLT on his own, like you know, literally uh gluing uh different timbers together and pressing them.
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Anyway, what can go wrong between the adhesive and timber?
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Where is the risk of incompatibility between them?
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So, first is the choice whether you go with a softwood or the hardwood.
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So the thickness of the selves of naturally between the two are very different.
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And that will then uh influence the infiltration of the adhesive in timber itself.
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And you can have this effect that we call starved bond line.
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So if you have in hardwood, it can occur that like your your your adhesive just penetrates so deeply into the hardwood that your bond line itself is starved, like if you don't you don't have anything anymore because it just like travels so deeply inside.
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And that's when you also have the gaps in the bond line as well.
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And then when it comes to the the the softwood itself, uh we tested Norway spruce and radiata pine.
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And the two we we found the differences between the two just due to the presence of different latewood and early woodwood ratios.
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So radiata pine was uh I did those experiments back in uh Australia, and radiata pine there, those are the trees that grow very fast.
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So the presence of the latewood, uh which is usually the during the winter times, is is is really low.
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And the early wood, which is spring and summer, that's that's really high.
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But the latewood is the one that is responsible for your mechanical response of your timber.
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And it's really, really cool.
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But like I think that this morphology aspect of it all needs to be further explored and it needs to, you know, like timber has its own natural variability, and you just need to know how to account for it.
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You you can't go into so many details to see, like, oh, is my bond line gonna be really close to the late wood or early wood and in which ratio?
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But I think we we kind of need to figure out how to account, or it would be at least fun to do research to to try and account for that natural variability of timber and and how close to the bond line this latewood and early wood is, because it does define the the response of your bond line.
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Yeah, that's what I wanted to ask, actually.
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I wonder if the the type of timber is the defining thing, because you you may have it like stored outdoors versus stored indoors, like different moistures of the timber plank when it's glued.
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You may have it like uh a very anisotropic piece of timber, like the the like even within one tree, you will have a diversity of different structures in in the in the single planks.
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I also understand that CLT technology was meant to kind of get rid of this issue by you know just having a lot of different planks together and eventually all the things even it itself out.
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Are those like conditions at which the timber was stored before building in the CLT uh also playing a role in the bond line?
00:20:38.559 --> 00:20:39.920
Uh definitely, yeah, yeah, yeah.
00:20:39.920 --> 00:20:41.039
No, no, for sure.
00:20:41.039 --> 00:20:44.079
And it's it's how was a timber stored before manufacturing?
00:20:44.079 --> 00:20:45.200
How is it stored?
00:20:45.200 --> 00:20:48.079
How is it pressed during much manufacturing?
00:20:48.079 --> 00:20:52.799
What is the dispense of the of the adhesive on the assembly line?
00:20:52.799 --> 00:20:56.240
What is the then the storage after the manufacturing?
00:20:56.240 --> 00:21:06.880
And then what are the using conditions in which like your your your timber is going to behave differently in the kitchen and in the living room, in in depending on where you are, what are your conditions of use?
00:21:06.880 --> 00:21:16.960
All of that affects what is the moisture content in your timber, and yeah, naturally, like when the moisture starts traveling, what is the pressure that affects the bond line.
00:21:17.279 --> 00:21:24.160
So this kind of narrows the technology into factories where it would be very well controlled, I presume.
00:21:24.559 --> 00:21:25.759
Yeah, we do believe that.
00:21:25.759 --> 00:21:36.799
I think Danny and Mike from OFR they did some research on whether the different supplier in Europe, if you choose different supplier, whether that would affect the consequential chart fall off.
00:21:36.799 --> 00:21:38.640
Is that what they were studying?
00:21:38.640 --> 00:21:42.880
And they didn't find much difference between the three different suppliers.
00:21:42.880 --> 00:21:48.240
Uh, but you know, that was the only study I know of that that that did that.
00:21:48.720 --> 00:21:55.200
Well, large large-scale experiments with CLT are quite an expensive game, I would say.
00:21:55.200 --> 00:21:57.119
And you know that I know that very well.
00:21:57.519 --> 00:22:03.920
Just to add, there is no study to my knowledge that compares different species across the world.
00:22:03.920 --> 00:22:09.839
So the three suppliers we use Danny and Mike used in their study, those are all from Europe.
00:22:09.839 --> 00:22:16.000
So it's highly likely that those are all spruits or like same-ish softwood.
00:22:16.000 --> 00:22:24.720
So at least if we are referring to that study, we can say, okay, we are safe in Europe, but you can't compare the standards and the methodologies across the globe.
00:22:25.119 --> 00:22:26.240
Let me ask you a question.
00:22:26.240 --> 00:22:36.720
I it it's like curveball, so uh you may say you don't want to answer it, but can you actually glue hardwood to softwood and it's gonna work, or is no one knows?
00:22:37.039 --> 00:22:38.720
I would not personally recommend.
00:22:39.200 --> 00:22:39.440
Okay.
00:22:39.839 --> 00:22:40.240
Why?
00:22:40.240 --> 00:22:41.359
I've not not.
00:22:41.359 --> 00:22:43.519
It's just completely different microstructure.
00:22:43.759 --> 00:22:44.000
Okay.
00:22:44.160 --> 00:22:46.960
So so the cells are very different around the bone line.
00:22:46.960 --> 00:22:49.839
Uh your adhesive is gonna interact differently.
00:22:49.839 --> 00:22:56.640
The mechanical interlocking, which is how your adhesive penetrates the cell itself, is gonna be different.
00:22:56.640 --> 00:23:00.000
The infiltration through the cell is gonna be different.
00:23:00.000 --> 00:23:09.279
So, you know, we already have a lot of, I mean, a lot of, I know don't want to make it uh existential, but there are already issues if you bought bond softwood to stuff to it.
00:23:09.279 --> 00:23:14.960
So we need to figure that out a little bit better before we progress to the combination of softwood and hardwood.
00:23:15.279 --> 00:23:21.359
And uh last one, are the surfaces prepared in any way for that?
00:23:21.359 --> 00:23:27.119
Like, do you do any any time I I don't know English words for processing timber.
00:23:27.119 --> 00:23:32.720
Is there any processing that's done to the surface before adhesive is applied?