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Hello everybody.
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Welcome to the Fire Science Show.
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And here we are once again back, uh, to the Fire Fundamentals Series, or perhaps today it's explosion fundamentals.
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But on that in a second, fire Fundamentals is one of the audience favorite.
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And serves a role to introduce some aspects of fire safety engineering, perhaps in a little bit more structured way than the general podcast interviews, but still serve the same purpose, transferring knowledge in an easy way so we all learn from it.
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I also learn, uh, from doing those episodes, I learned a lot from doing those episodes anyway.
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Uh, for this episode, I thought we have never really covered explosions.
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Well in the fire science show, well, it's a fire science show, not the explosion, show.
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But, uh, I guess, uh, whether we like it or not, fire safety engineers are commonly exposed to some sort of explosion engineering in one way or another.
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At least I have been over the years of my career, continuously asked about some explosion related Analysis, commentary or consultations.
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Therefore, I think it's important to at least have the basics covered and to teach explosions.
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I, I went to people who teach explosions every day, and they actually have opened a whole master course on explosion, protection, engineering.
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Which is, I believe the first one around there, those great people?
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Are Professor Ali Rangwala and, uh, Lorenz Boeck.
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Ali is a professor at Worcester Polytechnic Institute, WPI and, uh.
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Lorenz is a chief uh, officer at the Rembe and also an adjunct professor at the WPI.
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And as I said, they teach a whole master course and explosion.
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I ask them to do a very difficult thing to give me a 1 0 1 version that com.
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Pressed version of stuff that they try to convey through the course.
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In one podcast episode, we also talk a lot about why it's important to learn about explosions.
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When that knowledge becomes important and useful, how it is used, what types of explosions are there, what are the severity measures, what are the sensitivity measures, All that in this compressed podcast episode.
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I hope you enjoy.
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I've learned a lot and I hope that you will as well.
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Let's spin intro and jump into the episode.
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The Fire Science Show podcast is brought to you in partnership with OFR Consultants.
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we've been on this journey together for three years so far, and here it begins the fourth year of collaboration between the Fire Science Show and the OFR.
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Check their website@orconsultants.com And now let's head back to the episode.
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Hello everybody.
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I am joined today by Ali Rangwala, professor at Worcester Protecting Institute, WPI.
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Hey Ali
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Hello.
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and Lorenz Boeck, chief, uh, scientific officer at Reba, and also an adjunct professor at WPI.
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Hey Lorenz, welcome back.
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Hey, thank you.
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Thank, thank you.
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Thank you for agreeing to this.
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Uh, we've previously tease that we need to do a explosion fundamental episode, and here we are.
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so before we start, maybe you guys would like to introduce, yourself and what you're doing.
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Where are you from,
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so yes, so thank you once again.
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Uh, uh, so my undergraduate degree is in, uh, electrical engineering from Pune, India, and then I got my master's in Fire Production Engineering from University of Maryland College Park,
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Hmm.
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worked on a problem of low ventilation compartment fires, with Professor Jim Quinter.
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Uh, then I got my PhD, at uc, San Diego, with Professor Steve Buckley, where I worked on flame spread on condensed fuels.
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so then I interviewed at WPI in 2006.
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and, uh, they liked me here and I, and I got a job as an assistant professor.
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so I've been here since then.
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along the way, I have graduated around 10, PhD students, uh, and around 10, around 20 master's thesis students, uh, working on different problems, mostly related to industrial fire and explosion safety.
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from an explosion research perspective, I've been working on dust explosion problems since 2006.
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uh, initially I was working on dust layer ignition with Tim Myers and Alfonso Berita from Exponent.
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what really got me into the problem of explosion of dust explosions especially was this five year research grant, from NSF on the topic of understanding dust explosions.
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So at WPI, uh, one of my PhD students, Scott Rockwell, uh, he developed a very unique experimental platform to measure laminar and tur and burning velocity of air and hybrid dust, air gas mixtures.
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And so this was a shift from the traditional explosion sphere apprentice.
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we later worked, on, experiments and modeling with Professor Sava Ackerman from the University of West Virginia, on dust explosions, especially in coal mines.
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I've also written a book on explosion dynamics, with Bob Zalo.
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And Bob was at WPI, uh, when I joined.
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And a lot of courses I teach were originally, were originally developed by him.
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we are currently working on building Bob's legacy at WPI by working towards creating one of the best curriculums related to the study of explosion safety in the world.
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And last year we launched a Nation's first Masters of Science Explosion program, in explosion production engineering.
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That, that's good.
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That's good.
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Well, I, I knew who I'm bringing to the show.
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You're definitely the explosion, person in my mind.
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Uh, how about you, Lawrence?
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What, what brought you to Explosion?
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What's your background?
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So I started in explosions during my PhD, which was a technical University of Munich, and I'm very thankful that my advisor, professor Meyer, brought me into this world.
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He offered me a research topic on the explosions in Fukushima.
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So nuclear reactors scenario where hydrogen release due to a loss of coolant led to hydrogen explosions.
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that started the journey for me.
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So ever since my PhD, I've been doing explosion research and then transitioned into industry.
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After PhD, I came to the us I worked at Caltech with Professor Shepherd, especially on explosion hazards in commercial aviation.
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Then I made the switch to industry.
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I joined fm, or at the time they were so called FM Global as a research scientist, where I was in charge of large scale explosion testing, as well as modeling and testing of explosion safety devices.
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After if I'm a joined Reba as Chief Scientific Officer, where I'm now in charge of our r and d efforts to push the boundaries of explosion protection.
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since last year, I'm lucky to involved in the explosion Master's program at WPI.
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Very thankful for that.
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It's a fantastic experience to be able to share, experience and our understanding from an industrial explosion protection standpoint with the next generation of engineers.
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Uh, you have started an Explosion protection engineer program, uh, at WPI.
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It's a fresh initiative.
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Perhaps you tell me why, why do you think this, field, needed a whole program related to it?
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so, uh, WPI has always been in the forefront o of teaching, developing and cutting edge research on, uh, engineering safety.
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Uh, we have a fire protection engineering program that is, uh, almost 45 years old and we have been teaching graduate level explosion protection related courses since 1980.
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Uh, when Professor Bob Zalo, after having a successful career at FM Global, decided to join WPI he developed some of the first courses, in this area.
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so in a way he was a pioneer in defining the explosion, production, engineering discipline.
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so, uh, why have we started, uh, this program?
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Um, the reason is the world is moving towards a direction of carbon neutral energy.
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hmm.
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so this means renewables, hydrogen biofuels, and any kind of storage of energy, uh, for example, in batteries as well.
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Um, all this is going towards a high energy density, storage solution.
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high energy density, storage, transport and handling.
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uh, and the fundamental problem with any of these solutions, is explosions.
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So as you start storing more and more amount of energy in lesser and lesser amount of volume, the hazard due to an explosion is much greater so keeping this changing, global environment, uh, the faculty at WPI from chemical engineering, civil engineering, mechanical engineering, uh, aerospace engineering.
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Fire production engineering, they all came together, uh, and decided to roll out this, uh, interdisciplinary explosion production engineering program.
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uh, it's the first program which is a master's program, in the us.
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and the idea was to bridge the knowledge across many engineering disciplines, uh, towards defining a curriculum for explosion protection engineering.
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Uh, so we have been internally working on this, for almost two years.
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Lawrence has been a part of this as well in kind of defining the curriculum, how it should look from an industry perspective, and, and I think we have some of the most unique and interesting courses, uh, in this subject area.
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and, the thing that you must remember is the practice of explosion.
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Production has existed for a very long time, but it basically lies in this, in these codes and standards, on one side and then on technical papers, on the other side.
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Mm
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makes it very fragmented, and this was an attempt to truly define this discipline for the first time.
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and also importantly, the, program is dedicated to, uh, Bob Zilo.
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Fantastic.
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And how do you think, how big is the overlap between the explosion prevention versus, uh, fire protection engineering?
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Does the overlap exist?
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Is it how, how much of it is, is common between the disciplines and how much divides them?
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well, there is a, uh, there is a big, uh, difference, uh, between fire, and explosion to start off with.
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so, your key distinction, between an explosion and a fire, uh, is the timescale and physics.
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So fires evolve over minutes, while explosions occur over a millisecond.
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secondly, fire is fundamentally about thermal damage.
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and explosion, are more about pressure, damage, uh, and damage from the fragments, uh, that are created from the pressure damage.
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so naturally you have some overlap of where, for example, core courses like combustion, fluid dynamics, ignition.
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in, are, are in sync, uh, but then you have to kind of have a completely different, uh, ideology.
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when it comes to explosion protection, engineering, where you have to go into the compressible flow world, have to go into explosion dynamics, which is very much different from, fire dynamics, explosion protection, engineering, again, because of the timescales, uh, in the problem, which are extremely small.
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and the fact that you are trying to study about pressure, uh, rise versus time compared to temperature rise versus time, uh, you have a, a different, course or a different, a different set of graduate courses towards that.
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Uh, and then finally you have your modeling as well.
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So explosion modeling and fire modeling are, are two different, altogether.
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But, uh, I, I guess, uh, some things must be very common.
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I think flammability lies in the heart of both disciplines, and I think to a large extent, there will, at least from the fire protection engineer perspective, there will be an overlap in assessing the hazards, you know, the fuels, uh, the potential scenarios, even trees.
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I, I think this is where a lot of, uh, fire protection engineers will have to deal because something can end with fire, can end with explosion in, in many cases.
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Yes.
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I think it's interesting also from a perspective of, you know, the folks, the students who are joining this program, quite a few of them come from the fire protection
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Okay.
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And, um, that's where this overlap, I think creates a great experience for the students.
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start to understand how these technical, uh, challenges, but the technical, also the technical knowledge they already bring from fire protection helps them understand concepts and explosion protection.
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It's just a different.
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Perspective and a different twist on similar physics.
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Like Ali said, you know, combustion physics, combustion science forms the foundation of all of this.
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But in explosions, we add on compressible flow, blast effects, structural response under dynamic conditions and so on.
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So especially if you go through both fields in your educational journey, fire protection and explosion protection, I think you can get a very comprehensive package that gets you ready for the safety industry and many problems out there.
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I have a student in my class right now, he wants to go in the oil and gas field.
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So guess what?
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Both are extremely relevant.
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And, also touching on our previous episode a few weeks ago on battery storage systems.
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I like, this is so fundamentally intertwined.
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The, the fire safety and explosion safety for those facilities requiring a holistic management.
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I think there's a big future.
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So congratulations on setting up this important program.
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And thanks, once again for coming to Fire Science Show because we have, you know, fire Protection engineers here.
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Let's hope they also have a nice entrance to explosion through this, uh, talk.
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perhaps we should clear out the types of explosions first because, uh, you know, explosion is, I, I guess a broad term that, uh, you can throw a lot of things into it.
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So how you, as, as experts in this field, how do you, I don't know, subdivide the, the, the world of explosion.
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What, what, what are your brackets that you divide the explosions into?
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Okay, so in terms of definition, let's start there.
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So, as I said, an explosion is a rapid release of energy, that generates a pressure wave, that is, uh, traveling away from the source.
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And, uh, a fire, uh, on the other hand is, can also release huge amounts of energy, but this energy is released relatively slowly, and you don't get that same kind of, blast type, pressure wave.
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so with that in mind, the, the way explosions are classified are usually based on these two, ideas that what is the quantity of energy, that is, uh, per unit volume, and what is the timescale.
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At which that energy, is deposited per unit volume.
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so these are the, two scales that you kind of now start classifying explosions, on.
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to give you an example, the highest amount of energy per unit volume, or, or the highest pressure comes from a nuclear, explosion.
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you have enormous amounts of energy that are deposited, around 10 to power of five.
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over pressure in a very, very small timescale of around one microsecond.
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in one microsecond, you are having an over pressure that's about 10 to four of five bars, So that, that forms like the, the strongest kinds of explosions.
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and then you can now start, uh, visualizing all the different kinds of explosions that take place, based on this idea, the simple idea of what is the over pressure that is created or what is the energy that is deposited per unit volume.
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If you see energy per unit, volume has the same, is is the same as pressure.
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Pressure is nothing but energy per unit volume.
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And so what is that, that pressure and how long?
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Time does it take for that pressure to be reached.
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So then you can go on to explosives, where you are one order of order magnitude less compared to nuclear explosion.
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So when you have, when you think of an explosive, you are looking at around 10 to bar of four, bar over pressure, and the timescale is about 0.1 millisecond.
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not the microsecond timescale like the in nuclear explosion, but 0.1 milliseconds.
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And I think, um, Ali, under explosives, it's actually interesting.
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There are engineered explosives, so materials that are designed to explode that are used for blasting, for example.
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But then there are also materials that are not really designed with the intention of an explosion, but that can explode with very similar physics.
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For example, fertilizer grade ammonium.
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Hmm.
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leads us to accidents.
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For example, the one in Beirut, right?
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Where that material can get sensitized and explode in a manner, very similar to actual engineered explosives.
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Yeah, exactly.
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so then, moving along on that same, idea, the next order of magnitude less, which is around 10 to four of three bars of over pressure, and slightly longer timescales that are about 10 to hundred, microseconds.
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you are looking at pressure vessel bursts.
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So these are explosions that necessarily don't even involve combustion, are just pressurized vessels that can break open and release over pressure in the form a blast wave.
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then, uh, again, look along the same, if you go again further down 10, around a hundred bars of lower pressure.
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These are typically steam explosions, so these.
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Over timescales of around one millisecond.
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I.
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further down, from a hundred bars to 10 bars of over pressure, and now you're looking into closed vessel deflations.
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so these are your, your classic explosions or, or deflations that take place when you have complete confinement.
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So let's
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Hmm.
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I'm having a, propane air or methane air mixture in a, in an enclosure and it's completely sealed.
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Uh, and if I ignite it, uh, I will get over pressures about 10 bars, uh, with timescales between one 200 milliseconds.
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So these closed vessel deflagration also form the standard for explosion safety, which is your classic 20 liter explosion or the one meter cube explosion vessel that's used in industry for all the flammability assessment associated with gases, with mist, with, with dusts.
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And so on.
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And Ali in explosion protection engineering.
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this is an extremely important category because this is where we protect, for example, industrial equipment using things like deflagration bands so that these closed volumes, uh, don't rupture.
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For example, under the internal over pressure of an explosion.
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yeah, so that's, so in terms of engineering contacts, these are like your standard equipment, deflations, explosions and dust collectors, explosions and electrolyzers.
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so now from the closed vessel deflations, uh, which are 10 bars, we can go further down the scale.
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So now we are looking at over pressures that are of the order of one bar or even less.
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so these are your classic, uh, building deflations.
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Uh, and these are the most common explosions.
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Like you have gas leaks in buildings, uh, you have dust explosions.
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and these are usually with over pressures between 0.1 to 0.5 bars, uh, with timescales of the order of 0.1 to one second.
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So we have gone from that, that microsecond in nuclear explosions, then the
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Hmm.
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in, uh, in these, uh, steam explosions and closed vessel, explosions to these building deflations that now start taking place in 0.1, second to one second.
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So these are slower and they are weaker in terms of the energy wise, uh, the energy deposition.
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But however, these are equally devastating.
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I mean, you can see this in in practice as well.
00:20:19.865 --> 00:20:22.472
When you have an explosion, you have a very high amount of damage.
00:20:22.472 --> 00:20:26.484
and the reason is because you don't need much in terms of a pressure load.
00:20:26.484 --> 00:20:30.670
To to break open walls of an enclosure.
00:20:30.670 --> 00:20:37.359
So typically walls in a building will start opening up or breaking at around 0.1 bar over pressure.
00:20:37.359 --> 00:20:44.549
that also comes to why explosions are so dangerous because, you don't need much, to, uh, create, damage.
00:20:44.766 --> 00:20:48.758
is the type of expl ties to the fuel to the circumstances?
00:20:48.758 --> 00:20:58.673
Can the same fuel be both, something that def flow rates and detonates, for example, or, or the type of dictates the, the type of hazard explosion that that can occur?
00:20:58.673 --> 00:21:01.223
Or, or, or there are any other factors into that?
00:21:01.605 --> 00:21:04.545
Well, there's an impact of scale, first of
00:21:04.694 --> 00:21:04.984
Okay.
00:21:05.055 --> 00:21:05.325
right?
00:21:05.325 --> 00:21:09.286
Some of these categories that just different, differ massively in scale.
00:21:09.286 --> 00:21:17.506
If you go, um, from a small enclosure all the way up to maybe a Vapor Cloud explosion, that is one of the largest events we see as far as
00:21:18.066 --> 00:21:18.145
Hmm.
00:21:18.195 --> 00:21:20.445
extent of, of Vapor Cloud, for example.
00:21:20.445 --> 00:21:23.056
So it takes a certain time to consume the fuel.
00:21:23.056 --> 00:21:24.453
That's the scale aspect.
00:21:24.453 --> 00:21:32.175
The other part is like you're saying, the rate of reaction, and you already mentioned Deflations and Detonations, so I think we can get into that in a little more detail.
00:21:32.175 --> 00:21:43.226
But Deflations burn a lot slower than Detonations, the two distinct categories of explosions and some fuels can undergo either deflagration or detonation, for example, flammable.
00:21:43.226 --> 00:21:47.576
Gas mixtures with air or with oxygen especially, that can be very reactive.
00:21:47.576 --> 00:21:51.385
So depending on what combustion phenomenon you have, I agree with you.
00:21:51.385 --> 00:21:53.486
Yeah, your timescales can be very different.
00:21:53.579 --> 00:22:01.349
in Poland, a big thing was always the, uh, coal mine explosions where you would have methane and, and some kind of dusts.
00:22:01.349 --> 00:22:05.670
Uh, and, and from what we've learned in here is local knowledge that, that we are exposed to.
00:22:05.670 --> 00:22:10.461
Those were very challenging to, to manage because they were in some way very powerful.
00:22:10.461 --> 00:22:12.932
Can you, can you also comment on, on those types of mixtures.
00:22:13.180 --> 00:22:20.291
Yeah, so those are your classic, uh, hybrid explosions, where you have both particles as well as, uh, a gas, and in coal.
00:22:20.291 --> 00:22:21.521
Mine is usually methane.
00:22:21.521 --> 00:22:27.281
Uh, so you have methane gas and, and these tiny particles of coal and they both are interacting.
00:22:27.281 --> 00:22:38.965
and, uh, from a fundamental point of view, it's a very, complex problem, uh, because you have particle air interaction, you have, the actual premixed flame as well that, that exists.
00:22:38.965 --> 00:22:42.236
And in that premixed flame, you now have these coal particles.
00:22:42.236 --> 00:22:46.970
and then when you add turbulence, which is what most of these explosions are, they're highly turbulent.